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Technical Data
Volume capacity per kg. 36 in3 / 592 cc
Mixed density 0.061 lbs per in3 / 1.69 gm per cc
Coverage rate per kg.
@ 12 - 15 mils
14 - 16 ft2 / 1.4 m2
Shelf life Indefinite
Volume solids 100%
Mixing ratio Base Activator
By volume 3.3 1
By weight 6.0 1

Cure Times
Ambient
Temperature
Working
Life
Machining
Light Load
Full
Mechanical
Chemical
Immersion
41°F 5°C 4 hrs 48 hrs 96 hrs 10 days
59°F 15°C 2 hrs 24 hrs 48 hrs 5 days
77°F 25°C 1 hr 12 hrs 24 hrs 3 days
86°F 30°C 40 min 8 hrs 20 hrs 2 days

Physical Properties
  Typical Values

Test Method

Compressive strength 13,500 psi 945 kg/cm2 ASTM D-695
Flexural strength 8,000 psi 560 kg/cm2 ASTM D-790
Izod impact strength    1.3 ft lbs/in 0.69 j/cm ASTM D-256
Hardness - Shore D 85   ASTM D-2240
Tensile Shear Adhesion
Steel 4000 psi 280 kg/cm2 ASTM D-1002
Aluminum 2500 psi 175 kg/cm2 ASTM D-1002
Copper    3000 psi 210 kg/cm2 ASTM D-1002
Stainless steel    4100 psi 287 kg/cm2 ASTM D-1002
Surface resistivity 1 x 1015 ohms ASTM D-257
Volume resistivity   1 x 1015 ohm/cm ASTM D-257
Dielectric constant   7.5 ASTM D-150
Dielectric strength   652 volts / mil ASTM D-115
Breakdown voltage   6.1 Kv ASTM D-115

Chemical Resistance
Acetic acid (0-10%) EX Methyl alcohol G
Acetic acid (10-20%) G Methyl ethyl ketone G
Acetone G Nitric acid (0-10%) EX
Aviation fuel EX Nitric acid (10-20%) G
Butyl alcohol EX Phosphoric acid (0-5%) EX
Calcium chloride EX Phosphoric acid (5-10%) G
Crude oil EX Potassium chloride EX
Diesel fuel EX Propyl alcohol EX
Ethyl alcohol G Sodium chloride EX
Gasoline EX Sodium hydroxide EX
Heptane EX Sulfuric acid (0-10%) EX
Hydrochloric acid (0-10%) EX Sulfuric acid (10-20%) G
Hydrochloric acid (10-20%) G Toluene G
Kerosene EX Xylene EX

EX - Suitable for most applications including immersion.
G - Suitable for intermittent contact, splashes, etc.

Extended CeramAlloy™CL+AC Information:

CeramAlloy™ CL+AC Product Info

CeramAlloy™ CL+AC Instructions For Use
Easy step by step
CeramAlloy™ CL+AC News pdf Newsletter briefs
CeramAlloy™ CL+AC Literature Acrobat® pdf 581kb
CeramAlloy™ CL+AC Video (1:47 min)

Using CeramAlloy CL+AC

Surface Preparation - METALCLAD CeramAlloy™ CL+AC should be applied only to clean, dry and well roughened surfaces.

1. Remove all loose material and surface contamination and clean with a suitable solvent which leaves no residue on the surface after evaporation such as acetone, MEK, isopropyl alcohol, etc.

2. Clean / roughen surface by abrasive blasting.

3. If necessary, apply moderate heat and/or allow the
component(s) to "leach" to remove ingrained contaminants.

4. Thoroughly roughen surfaces by abrasive blasting to achieve a "white metal" degree of cleanliness and an anchor pattern of 3 mils.

Note: In situations where adhesion is not desired, such as when making molds and patterns or to ease future disassembly, apply a suitable release agent (mold release compound, paste wax, etc.) to the appropriate surfaces.

Mixing and Application - For your convenience, the METALCLAD CeramAlloyTM CL+AC Base and Activator have been supplied in precisely measured quantities. Simply pour the entire contents of the Activator container into the Base container and, using a spatula, putty knife or other appropriate tool, mix thoroughly until the CeramAlloyTM CL+AC reaches a uniform, streak-free color.

Apply the mixed material to the prepared surface using a stiff-bristled brush, applicator or roller. As a guide, an even thickness of approximately 12-15 mils per coat should be obtained. A minimum two coat application is required.

Overcoating should ideally be performed when the previously applied coat is just surface tacky; and certainly within 8 hours of the previous coat.

Health and Safety - Every effort is made to insure that ENECON® products are as simple and safe to use as possible. Normal industry standards and practices for housekeeping, cleanliness and personal protection should be observed.

Please refer to the detailed MATERIAL SAFETY DATA SHEETS (MSDS) supplied with the material (also available on request) for more information.

Cleaning Equipment - Wipe excess material from tools immediately. Use acetone, MEK, isopropyl alcohol or similar solvent as needed.

Technical Support - The ENECON engineering team is always available to provide technical support and assistance. For guidance on difficult application procedures or for answers to simple questions, call your local ENECON® Fluid Flow Systems Specialist or the ENECON® Engineering Center.


All information contained herein is based on long-term testing in our laboratories as well as practical field experience and is believed to be reliable and accurate. No condition or warranty is given covering the results from use of our products in any particular case, whether the purpose is disclosed or not, and we cannot accept liability if the desired results are not obtained.

Copyright © 2008 by ENECON® Corporation. All rights reserved. No part of this work may be reproduced or used in any form or by any means - graphic, electronic or mechanical including photocopying, recording, taping or information storage and retrieval systems - without written permission of ENECON® Corporation.

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