| Technical Data |
 |
| Volume capacity per kg. |
25 in3 / 410 cc |
| Mixed density |
0.088 lbs per in3 /
2.44 gm per cc |
Coverage rate per kg.
@ 0.25 in / 6 mm |
100 in2 / 0.064 m2 |
| Shelf life |
Indefinite |
| Volume solids |
100% |
| Mixing ratio |
Base |
Activator |
| By volume |
3.0 |
1 |
| By weight |
5.0 |
1 |
|

Cure Times |
 |
Ambient
Temperature |
Working
Life |
Machining
Light Load |
Full
Mechanical |
Chemical
Immersion |
| 41°F |
5°C |
40 min |
24 hrs |
96 hrs |
7 days |
| 59°F |
15°C |
25 min |
5 hrs |
48 hrs |
3 days |
| 77°F |
25°C |
20 min |
2 hrs |
24 hrs |
2 days |
| 86°F |
30°C |
15 min |
1.5 hrs |
16 hrs |
1 day |
|

Physical Properties |
 |
| |
Typical Values |
Test Method |
| Compressive Strength |
13,500 psi |
945 kg/cm2 |
ASTM D-695 |
| Flexural Strength |
9,500 psi |
665 kg/cm2 |
ASTM D-790 |
| Izod impact strength |
1.2 ft lbs/in. |
0.69 j/cm |
ASTM D-256 |
| Hardness - Shore D |
86 |
|
ASTM D-2240 |
| Tensile Shear Adhesion |
| Steel |
3600 psi |
252 kg/cm2 |
ASTM D-1002 |
| Aluminum |
2000 psi |
140 kg/cm2 |
ASTM D-1002 |
| Copper |
3000 psi |
210 kg/cm2 |
ASTM D-1002 |
| Stainless steel |
3500 psi |
245 kg/cm2 |
ASTM D-1002 |
 |
| Surface resistivity |
1 x 1015
ohms |
ASTM D-257 |
| Volume resistivity |
1 x 1015
ohm/cm |
ASTM D-257 |
| Dielectric constant |
7.5 |
ASTM D-150 |
|
|
 |
 |
|

|
|
Surface Preparation - METALCLAD
DurAlloy™ should be applied only to clean, dry and well roughened surfaces. |
 |
1. Remove all loose material and surface contamination.

2. Clean with a suitable solvent which leaves no residue on the surface after evaporation such as acetone, MEK, isopropyl alcohol, etc.

3. If necessary, apply moderate heat to remove ingrained oil and clean again with solvent.

4. Roughen surface by abrasive blasting, grinding, rotary file or other appropriate means. |
|
Note: In situations where adhesion is not desired, such as when making molds and patterns or to ease future disassembly, apply a suitable release agent (mold release compound, paste wax, etc.) to the appropriate surfaces.

Mixing and Application -
For your convenience, the METALCLAD DurAlloy™ Base and
Activator have been supplied in precisely measured quantities to
simplify mixing of full units. Should a small amount of material
be required, measure out three parts Base and one part Activator
by volume (3:1, v:v) on a clean mixing surface. Keep Base and
Activator separated until ready to mix and apply.

Using a spatula, putty knife or other appropriate tool, mix
thoroughly until all streaks disappear, resulting in a uniform
color and consistency. Spread material out in a thin layer over
the mixing surface to force out any trapped air. This procedure
will also maximize working time.

Some applications such as holed pipes or tanks and cracked
casings may require the use of ENECON® Reinforcement Tape to
bridge the damaged area(s) followed by the application of
additional material to completely cover the Reinforcement Tape.

Health and Safety - Every effort is made to insure that ENECON® products are as simple and safe to use as possible. Normal industry standards and practices for housekeeping, cleanliness and personal protection should be observed.

Please refer to the detailed MATERIAL SAFETY DATA SHEETS (MSDS) supplied with the material (also available on request) for more information.

Cleaning Equipment - Wipe excess material from tools immediately. Use acetone,
MEK, isopropyl alcohol or similar solvent as needed.

Technical Support - The ENECON® engineering team is always available to provide technical support and assistance. For guidance on difficult application procedures or for answers to simple questions, call your local ENECON® Fluid Flow Systems Specialist or the ENECON® Engineering Center. |

All information contained herein is based on long-term testing in our laboratories as well as practical field experience and is believed to be reliable and accurate. No condition or warranty is given covering the results from use of our products in any particular case, whether the purpose is disclosed or not, and we cannot accept liability if the desired results are not obtained.

Copyright ©2008 by ENECON® Corporation. All rights reserved. No part of this work may be reproduced or used in any form or by any means - graphic, electronic or mechanical including photocopying, recording, taping or information storage and retrieval systems - without written permission of ENECON® Corporation. |
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