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Technical Data
Volume capacity per 1/2 kg. 25.7 in3 / 438 cc
Mixed density 0.041 lbs per in3 / 1.14 gm per cc
Coverage rate per 1/2 kg.
@ 0.25 in / 6 mm
100 in2 / 0.06 m2
Shelf life Two years
Volume solids 100%
Mixing ratio Base Activator
By volume 4.0 1
By weight 4.0 1

Cure Times
Ambient
Temperature
Working
Life
Initial
Set
Maximum
Overcoating
Full
Cure
41°F 5°C 150 min 6 hrs 12 hrs 5 days
59°F 15°C 120 min 3 hrs 8 hrs 4 days
77°F 25°C 60 min 2 hrs 6 hrs 3 days
86°F 30°C 45 min 90 min 4 hrs 36 hrs

Physical Properties
  Typical Values

Test Method

Hardness - Shore D

50

  ASTM D-2240
Tensile Shear Adhesion
Steel 1000 psi 70 kg/cm2 ASTM D-1002
Aluminum 950 psi 67 kg/cm2 ASTM D-1002
Copper 900 psi 63 kg/cm2 ASTM D-1002
Stainless Steel 850 psi 60 kg/cm2 ASTM D-1002
Peel Adhesion

Greater than 30 pli

ASTM D-1876
Comparative Cavitation Resistance ASTM G-32
Frequently: 20 KHZ; amplitude: 0.001 inches  
316 Stainless Steel 60 microns CMDE*
DuraTough™DP 100 microns CMDE*
Carbon Steel 240 microns CMDE*

*Cumulative Mean Depth of Erosion


Chemical Resistance
Acetic acid (10%) NR Methanol NR
Ammonium hydroxide (10%) G Mineral oil G
Ammonium hydroxide (30%) NR Oxalic acid G
Butyl cellosolve NR Phosphoric acid (10%) G
Ethanol NR Phosphoric acid (50%) NR
Ethanol glycol G Sodium hydroxide (10%) EX
Hexane G Sodium hydroxide (50%) EX
Hydrochloric acid (10%) G Sulfuric acid (10%) G
Isoprophyl alcohol G Toluene NR
MEK NR Trichloroethylene NR

EX - Suitable for most applications including immersion.
G - Suitable for intermittent contact, splashes, etc.
NR - Not Recommended.

Extended DuraTough™ DP Information:

DuraTough™ DP Product Info

DuraTough™ DP Instructions For Use - Easy step by step
DuraTough™ DP News pdf Newsletter briefs
DuraTough™ DP Literature Acrobat® pdf 412kb
DuraTough™ DP Video (2:14 min)

Using DuraTough™DP

Surface Preparation - FLEXICLAD® DuraTough™ DP should only be applied to clean, dry and well roughened surfaces.

1. Remove all loose material and surface contamination and clean with a suitable solvent which leaves no residue on the surface after evaporation, such as acetone, MEK, isopropyl alcohol, etc.

2. Clean / roughen surface by abrasive blasting.

3. If necessary, apply moderate heat and/or allow the component(s) to "leach" to remove ingrained contaminants.

4. Thoroughly roughen surfaces by abrasive blasting to achieve a "white metal" degree of cleanliness and an anchor pattern of 3 mils. 

Note: In situations where adhesion is not desired, such as when making molds and patterns or to ease future disassembly, apply a suitable release agent (mold release compound, paste wax, etc.) to the appropriate surfaces.

Priming The Surface -
FLEXICLAD® Primer is supplied in each kit of DuraTough™ DP. After removing the divider, combine the Primer Base and Activator in the clear plastic packet, mixing until a uniform, streak-free color is obtained. Apply the Primer using a brush; be sure to "stipple" the rough areas to insure complete coverage (wetting) of all exposed surfaces.

For detailed information regarding overcoating times, which vary depending on application temperatures, please refer to the appropriate section of the FLEXICLAD® DuraTough™ DP Instruction Sheet.

Mixing & Application - Stir the Activator thoroughly to completely liquify it before mixing the two components together. For your convenience, the FLEXICLAD® DuraTough™ DP Base and Activator have been supplied in precisely measured quantities. However, should smaller quantities be desired, measure out 4 parts Base to 1 part Activator by volume (4:1, v/v) on a clean mixing surface and, using a spatula, putty knife or other appropriate tool, mix thoroughly until the DuraTough™ DP reaches a uniform, streak-free color. Apply the mixed material to the prepared and primed area using a flexible applicator, putty knife, etc., pressing down well to force out any entrapped air and insure intimate contact with the surface.

Health and Safety - Every effort is made to insure that ENECON® products are as simple and safe to use as possible. Normal industry standards and practices for housekeeping, cleanliness and personal protection should be observed.

Please refer to the detailed MATERIAL SAFETY DATA SHEETS (MSDS) supplied with the material (also available on request) for more information.

Cleaning Equipment - Wipe excess material from tools immediately. Use acetone, MEK, isopropyl alcohol or similar solvent as needed.

Technical Support - The ENECON® engineering team is always available to provide technical support and assistance. For guidance on difficult application procedures or for answers to simple questions, call your local ENECON® Fluid Flow Systems Specialist or the ENECON® Engineering Center.


All information contained herein is based on long-term testing in our laboratories as well as practical field experience and is believed to be reliable and accurate. No condition or warranty is given covering the results from use of our products in any particular case, whether the purpose is disclosed or not, and we cannot accept liability if the desired results are not obtained.

Copyright © 1998 by ENECON® Corporation. All rights reserved. No part of this work may be reproduced or used in any form or by any means - graphic, electronic or mechanical including photocopying, recording, taping or information storage and retrieval systems - without written permission of ENECON® Corporation.

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