| Technical Data |
 |
| Volume capacity per 1/2 kg. |
25.7 in3 / 438 cc |
| Mixed density |
0.041 lbs per in3 /
1.14 gm per cc |
Coverage rate per 1/2 kg.
@ 0.25 in / 6 mm |
100 in2 / 0.06 m2 |
| Shelf life |
Two years |
| Volume solids |
100% |
| Mixing ratio |
Base |
Activator |
| By volume |
4.0 |
1 |
| By weight |
4.0 |
1 |
|

Cure Times |
 |
Ambient
Temperature |
Working
Life |
Initial
Set |
Maximum
Overcoating |
Full
Cure |
| 41°F |
5°C |
150 min |
6 hrs |
12 hrs |
5 days |
| 59°F |
15°C |
120 min |
3 hrs |
8 hrs |
4 days |
| 77°F |
25°C |
60 min |
2 hrs |
6 hrs |
3 days |
| 86°F |
30°C |
45 min |
90 min |
4 hrs |
36 hrs |
|

Physical Properties |
 |
| |
Typical Values |
Test Method |
| Hardness - Shore D |
50
|
|
ASTM D-2240 |
| Tensile Shear Adhesion |
| Steel |
1000 psi |
70 kg/cm2 |
ASTM D-1002 |
| Aluminum |
950 psi |
67 kg/cm2 |
ASTM D-1002 |
| Copper |
900 psi |
63 kg/cm2 |
ASTM D-1002 |
| Stainless Steel |
850 psi
|
60 kg/cm2
|
ASTM D-1002 |
| Peel Adhesion |
Greater than 30 pli
|
ASTM D-1876 |
 |
| Comparative Cavitation
Resistance |
ASTM G-32 |
| Frequently: 20 KHZ;
amplitude: 0.001 inches |
|
| 316 Stainless Steel |
60 microns |
CMDE* |
| DuraTough™DP |
100 microns |
CMDE* |
| Carbon Steel |
240 microns |
CMDE* |
|
*Cumulative Mean Depth of
Erosion |
|
|
 |
 |
|

|
|
Surface Preparation - FLEXICLAD® DuraTough™ DP should only be applied to clean, dry and well roughened surfaces. |
 |
1. Remove all loose material and surface contamination and clean with a suitable solvent which leaves no residue on the surface after evaporation,
such as acetone, MEK, isopropyl alcohol, etc.

2. Clean / roughen surface by abrasive blasting.

3. If necessary, apply moderate heat and/or allow the component(s) to "leach" to remove ingrained contaminants.

4. Thoroughly roughen surfaces by abrasive blasting to achieve a "white metal" degree of cleanliness and an anchor pattern of 3 mils. |
|
Note: In situations where adhesion is not desired, such as when making molds and patterns or to ease future disassembly, apply a suitable release agent (mold release compound, paste wax, etc.) to the appropriate surfaces.
Priming The Surface -
FLEXICLAD® Primer is supplied in each kit of DuraTough™ DP. After removing the divider, combine the Primer Base and Activator in the clear plastic packet, mixing until a uniform, streak-free color is obtained. Apply the Primer using a brush; be sure to "stipple" the rough areas to insure complete coverage (wetting) of all exposed surfaces.

For detailed information regarding overcoating times, which vary depending on application temperatures, please refer to the appropriate section of the FLEXICLAD® DuraTough™ DP Instruction Sheet.
Mixing & Application - Stir the Activator thoroughly to completely liquify it before mixing the two components together. For your convenience, the FLEXICLAD® DuraTough™ DP Base and Activator have been supplied in precisely measured quantities. However, should smaller quantities be desired, measure out 4 parts Base to 1 part Activator by volume (4:1, v/v) on a clean mixing surface and, using a spatula, putty knife or other appropriate tool, mix thoroughly until the DuraTough™ DP reaches a uniform, streak-free color. Apply the mixed material to the prepared and
primed area using a flexible applicator, putty knife, etc., pressing down well to force out any entrapped air and insure intimate contact with the surface.
Health and Safety - Every effort is made to insure that
ENECON® products are as simple and safe to use as possible. Normal industry standards and practices for housekeeping, cleanliness and personal protection should be observed.

Please refer to the detailed MATERIAL SAFETY DATA SHEETS (MSDS) supplied with the material (also available on request) for more information.
Cleaning Equipment - Wipe excess material from tools immediately. Use acetone,
MEK, isopropyl alcohol or similar solvent as needed.
Technical Support - The ENECON® engineering team is always available to provide technical support and assistance. For guidance on difficult application procedures or for answers to simple questions, call your local ENECON® Fluid Flow Systems Specialist or the ENECON® Engineering Center. |
|

All information contained herein is based on long-term testing in our laboratories as well as practical field experience and is believed to be reliable and accurate. No condition or warranty is given covering the results from use of our products in any particular case, whether the purpose is disclosed or not, and we cannot accept liability if the desired results are not obtained.
Copyright © 1998 by ENECON® Corporation. All rights reserved. No part of this work may be reproduced or used in any form or by any means - graphic, electronic or mechanical including photocopying, recording, taping or information storage and retrieval systems - without written permission of ENECON® Corporation.
|
|