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METALCLAD CeramAlloy HTL

Outstanding erosion/corrosion resistance – even at elevated temperatures!

METALCLAD® CeramAlloy® HTL is a two component, 100% solids, liquid polymer composite used for repairing, resurfacing and coating both damaged and new components to provide outstanding erosion and corrosion resistance at elevated temperatures.

When mixed, CeramAlloy® HTL is a viscous liquid. CeramAlloy® HTL cures to a hard, ceramic-like material with an extremely smooth surface finish. It has been specifically developed for elevated temperature applications.

  • Apply by Brush, Roller or Flexible Applicator
  • Requires No Heat
  • Unlimited Shelf Life
  • 100% Solids
  • Safe & Simple To Use

METALCLAD® CeramAlloy® HTL is a High Performance Polymer Composite for resurfacing and protecting all types of fluid flow equipment from aggressive erosion and corrosion damage especially at elevated temperatures.

Repairs and Protects...

  • Heat Exchanger Tube Sheets & Water Boxes
  • Pumps
  • Valves & Pipework
  • Housings & Tanks
  • Drum Dryers
  • Distillation Units
  • Stacks
  • Scrubbers
  • ...and more

Technical Data

Volume capacity per kg.
38 in3 / 629 cc
Mixed density
0.057 lbs per in3 / 1.59 gm per cc
Coverage rate per kg. @ 12 -15 mils
14 - 16 ft2 / 1.4 m2
Shelf life
Indefinite
Volume Solids
100%
Mixing ratio Base Activator
By Volume 4.6 1
By Weight 7.2 1

Working Life and Cure Times

Ambient Temperature Working Life Machining Light Load Full Mechanical Chemical Immersion
59°F 15°C 1.5 hrs 20 hrs. 48 hrs. 5 days
77°F 25°C 40 min. 10 hrs. 18 hrs. 3 days
86°F 30°C 25 min. 7 hrs. 15 hrs. 2 days

Physical Properties

Typical Values Test Method
Compressive strength 12,000 psi 840 kg/cm2 ASTM D-695
Flexural strength 8,500 psi 595 kg/cm2 ASTM D-790
Hardness - Shore D 87  
Tensile Shear Adhesion    
Steel 4000 psi 280 kg/cm2 ASTM D-1002
Aluminum 2500 psi 175 kg/cm2 ASTM D-1002
Copper 3000 psi 210 kg/cm2 ASTM D-1002
Stainless Steel 4100 psi 287 kg/cm2 ASTM D-1002

Chemical Resistance

Ammonia (5%) EX NaCl (5%) EX
HCL (20%) G Sulfuric acid (98%) G
Motor oil EX Sulfuric acid (50%) EX

EX - Suitable for most applications including immersion
G - Suitable for intermittent contact, splashes, etc.

Temperature Guidelines

Up to:

Dry - 500°F / 260°C

Wet - 320°F / 160°C

We would always recommend that elevated temperature applications be discussed with your local ENECON Fluid Flow Systems Specialist.

Extended Information

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